Sunday, May 1, 2011

Backward thermostat, big trouble

Notice anything funny? Last week we had one of our regular customers come in with his Chevy van. The complaint was it was leaking coolant and overheating from time to time. We noticed that the intake manifold gasket was the culprit and had been leaking for a while so we pulled the intake off to see just what we were up agenst and as the job progressed Donovan found that the thermostat was in backward!
Yep that was the cause of the overheating all right. The customer fessed up to changing it himself. We put an all aluminum radiator in this particular vehicle last year and that's the only reason it didn't blow the motor up.
Heres a before and after. The photo on the left was how we found the stat and the one on the right is the correct position. Why does it matter you ask? Well facing up the spring that makes the gizmo work is not submerged in hot liquid, and without that no matter how hot the engine gets if its not in liquid it won't open.

The engine in this van has almost 200K on it, the intake gaskets were absolutely gone in the corners of the head where they attach and seal. We cleaned all serfaces, applied new gaskets and put in a new thermostat and our cusstomer was on thier way.
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